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Polymeric Materials and Their Processing
Course description

Basic information

Study programme
Industrial Process Engineering
Speciality/path
-
Organizational unit
Faculty of Process and Environmental Engineering
Study level
first-cycle programme (inżynier)
Study mode
full-time studies
Education profile
general academic
Didactic cycle
2026/27
Course code
Language of instruction
polish
Obligatory
Optional
Block
Directional subjects
Course related to scientific research
Yes
Course coordinator
Joanna Marszałek
Course instructor(s)
Joanna Marszałek, Mariola Błaszczyk, Michał Krempski-Smejda
Period
Semester 5
Form of verification
Graded assignment

Classes and hours
  • Lecture: 30
  • Tutorials: 15
  • Laboratory classes: 15
Total ECTS points
4

Learning outcomes

Code Programme outcomes Detailed outcomes indicators
1IPP2 Has knowledge of key chemical and process engineering processes, including: (1) momentum, heat and mass exchange mechanisms and their application in unit operations and process apparatus; (2) principles of mass, energy and momentum balancing in process engineering processes; (3) product separation, separation and purification processes; (4) fundamentals of chemical and biochemical reaction engineering.

1IPP2.5 Selects and justifies the selection of unit operations and separation methods for a given typical process using process data and stream properties.


1IPP4 Applies analytical and critical thinking to identify, formulate, and solve complex and atypical engineering problems related to industrial processes and process installations, selecting appropriate computational, technological, and organisational methods.

1IPP4.1 Can identify and accurately define a problem occurring in industrial processes or process plants, identifying key technological variables and operational constraints.


Course contents

Fundamentals of polymer materials, including their properties, structure, and classification, as well as industrial polymer processing methods. The course introduces the analysis of polymer processing operations and the selection of technological parameters from a process engineering perspective.

Complementary information

Contents - detailed selection
No. Contents - detailed selection Class type
1.

Definitions, classifications, and history of natural and synthetic polymers. Plastic production and waste: environmental aspects. Structure and properties of polymers. Molar mass and methods of determination. Polymer solutions and solubility. Condensed systems. Polymer nucleation and crystallization. Glass transition, pour point, melting point, and degree of crystallinity—research methods. Fundamentals of polymer synthesis and degradation. Biodegradation and biodegradable polymers, biomixtures, and biocomposites. Production of plastics. Polymer additives. Plastics processing: methods, parameters, and apparatus. Simplified extrusion theory. Equations of motion and velocity profiles.

Lecture
2.

Solving problems encountered during the extrusion of molten polymers through nozzles and conduits (geometry, flow resistance) in extruders. Determining velocity profiles for non-Newtonian fluid flow (through the gap between barrels, torsional flow – drag flow, and pressure flow). Simple design problems related to multi-hole extruder nozzles, extruder screws with a given output, and extruder nozzle-screw connections.

Tutorials
3.

Wykonanie wymaganej liczby ćwiczeń laboratoryjnych, np. Wytwarzanie kulek biopolimerowych i uwalnianie substancji bioaktywnej z matrycy polimerowej; Identyfikacja próbek polimerowych za pomocą DSC i FTIR (Tg, Tm); Wytwarzanie i badanie właściwości mechanicznych polimerów; Wytwarzanie i badanie właściwości kompozytów gipsowo-polimerowych; Kinetyka wzrostu kryształów polimerów krystalicznych; Degradacja fototermiczna wybranych polimerów; Grawimetryczne badanie kinetyki sorpcji wody w próbkach biopolimerów.

Laboratory classes
Teaching methods and techniques, passing conditions
Class type Teaching methods and techniques Passing conditions
Lecture Lecture

Passing the test. Obtaining at least 60% of the points.

Tutorials Practice method

Passing a written test based on the tasks completed. Obtaining at least 60% of the points.

Laboratory classes Laboratory/computer-based exercises

Performing laboratory exercises and preparing reports.

Examination methods, weighed grades
Class type Examination methods and weighed grades
Lecture Final test: 40%
Tutorials Written assignment: 30%
Laboratory classes Lab report(s): 30%
Verification of learning outcomes
Detailed outcome indicators Verification criteria Assesment tool (class type)
1IPP2.5

A positive assessment is given when the student:
- recognizes the basic types of polymers and biopolymers, knows their chemical structure and properties,
- is able to identify analytical methods for examining the basic parameters (M, Tm, Tf, Tg, X) of polymers,
- knows the basic techniques for producing (processing) plastics,
- defines the problem occurring in polymer extrusion processes in process installations, identifying key technological variables and operational constraints.

Written assignment (Tutorials), Lab report(s) (Laboratory classes), Final test (Lecture)
1IPP4.1

A positive assessment is given when the student:
- recognizes the basic types of polymers and biopolymers, knows their chemical structure and properties,
- is able to identify analytical methods for examining the basic parameters (M, Tm, Tf, Tg, X) of polymers,
- knows the basic techniques for producing (processing) plastics,
- defines the problem occurring in polymer extrusion processes in process installations, identifying key technological variables and operational constraints.

Written assignment (Tutorials), Lab report(s) (Laboratory classes), Final test (Lecture)

Literature

Compulsory reading
  1. J. F. Rabek, Współczesna wiedza o polimerach, PWN, 2013
  2. M. Mucha, Polimery a ekologia, Wydawnictwo Politechniki Łódzkiej, 2002
Other reference materials
  1. J. F. Rabek, Polimery - otrzymywanie, metody badawcze, zastosowanie, PWN, 2013
  2. W. Przygocki, A. Włochowicz, Fizyka polimerów, PWN, 2001

Research and publications

Knowledge of fluid mechanics, physical chemistry and analytical chemistry required

Student workload

Activity type Average number of hours* needed to complete an activity
Lecture 30
Tutorials 15
Laboratory classes 15
Preparation for test 15
Preparation for tutorials 15
Preparation for the laboratory 10
Preparation of a report 20
Total student workload
No. of hours
120
Workload involving teacher
No. of hours
60
Total ECTS points
ECTS
4

* activity hour equals to 45 minutes